Patent Pending
Model No. NTEX03990
Serial No.
USER’S MANUAL
Write the serial number in the
space above for future reference.
Serial
Number
Decal
QUESTIONS?
If you have questions, or if there
are missing or damaged parts,
we will guarantee complete sat-
isfaction through direct assis-
tance from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will provide immediate assis-
tance, free of charge to you.
CUSTOMER HOT LINE:
1-888-825-2588
Mon.–Fri., 6 a.m.–6 p.m. MST
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Keep this manual
for future reference.
Visit our website at
new products, prizes,
fitness tips, and much more!
BEFORE YOU BEGIN
Thank you for selecting the new NordicTrack®
TRL600 exercise cycle. The TRL600 blends advanced
engineering with contemporary styling to provide you
with a low-impact workout in the convenience and pri-
vacy of your own home.
through Friday, 6 a.m. until 6 p.m. Mountain Time
(excluding holidays). To help us assist you, please
mention the product model number and serial number
when calling. The model number is NTEX03990. The
serial number can be found on a decal attached to the
exercise cycle (see the front cover of this manual for
the location of the decal).
For your benefit, read this manual carefully before
you use the NordicTrack® TRL600. If you have addi-
tional questions, please call our Customer Service
Department toll-free at 1-888-825-2588, Monday
Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.
Handlebar
Console
Water Bottle Holder
(Bottle not included)
Book Rack
Resistance Knob
FRONT
Seat
Seat Post
Seat Knob
Pedal Strap
Wheel
BACK
Pedal
LEFT SIDE
3
ASSEMBLY
Assembly requires two persons. Place all parts of the exercise cycle in a cleared area and remove the packing
materials. Do not dispose of the packing materials until assembly is completed.
Assembly requires the included allen wrench
and two adjustable wrenches
as well as a phillips screwdriver
.
Use the drawings below to identify the small parts used in assembly. The number in parenthesis below each part
refers to the key number of the part, from the PART LIST on page 10. The second number refers to the quantity
needed for assembly. Note: Some parts may have been pre-attached. If a part is not found in the parts
bag, check to see if it has been pre-attached.
M10 Lock Washer (11)–12
M10 x 25mm Button Screw (12)–8
M9.5 x 25mm Button Screw (51)–4
1. Attach the Rear Stabilizer (8) to the Frame (1) with
four M10 x 25mm Button Screws (12) and four M10
Lock Washers (11).
1
1
8
11
11
12
2. Remove the three M8 Nylon Locknuts (74) and M8
Split Washers (60) from the bottom of the Seat (7).
2
7
Attach the Seat (7) to the Seat Post (6) and the
Cover Flange (71) with the three M8 Nylon Locknuts
(74) and M8 Split Washers (60).
6
71
60
60
74
74
4
3. With the help of another person, thread the console
cable through the large round hole in the Handlebar
(3) and down through the Upright (2). Thread the
console wire through the same hole in the
3
46
4
Handlebar and connect it to the Extension Wire (73).
Hold the Console (4) and the Handlebar (3) near
the Upright (2). Push any excess wire or cable into
the Upright. Attach the Console and the Handlebar
to the Upright with four M9.5 x 25mm Button
Screws (51) and four M10 Lock Washers (11).
Console
Wire
3
Press the Resistance Knob (46) onto the Console
(4) as shown.
Console
Cable
73
11
51
11
51
11
51
2
11
4. Hold the Upright (2) in the position shown.
4
Refer to the inset drawing. Make sure that the indi-
cated nut is threaded fully onto the connector on the
Resistance Cable (40). Insert the tip of the console
cable into the indicated opening, pull up on the con-
sole cable, and insert the console cable into the
open end of the connector. Turn the nut counter-
clockwise one or two turns until the console cable is
held snugly in the connector. Note: If there is a clear
plastic sleeve on the Resistance Cable, position the
sleeve so that it covers the connector.
Console
Cable
Connector
Slot
40
2
Nut
Connect the Reed Switch Wire (66) to the Extension
Wire (73).
11
11
12
12
Making sure not to pinch the wires or cables,
slide the Upright (2) onto the Frame (1). Attach the
Upright with four M10 x 25mm Button Screws (12)
and four M10 Lock Washers (11).
11
73
11
Console
Cable
40
66
1
5
5. Identify the Left Pedal (19) (there is an “L” on the
Left Pedal for identification). Using an adjustable
wrench, firmly tighten the Left Pedal counterclock-
wise into the Left Crank Arm (26). Tighten the Right
Pedal (not shown) clockwise into the Right Crank
Arm (not shown). Important: Tighten both Pedals
as firmly as possible. After using the exercise
cycle for one week, retighten the Pedals. For the
best performance, the Pedals must be kept prop-
erly tightened.
5
26
19
6. The Console (4) requires two “AA” batteries (not
included). Alkaline batteries are recommended. To
install batteries, locate the battery cover on the back
of the Console. Remove the battery cover and insert
two batteries into the Console. Make sure that the
negative ends of the batteries (marked “—”) are
touching the springs in the Console. Then, reat-
tach the battery cover.
6
Battery
Cover
4
Battery
Compartment
7. Make sure that all parts are tightened before you use the exercise cycle. Note: There may be some
hardware left over after assembly is completed. Place a mat under the exercise cycle to protect the floor
or carpet from damage.
6
HOW TO USE THE EXERCISE CYCLE
HOW TO ADJUST THE HEIGHT OF THE SEAT
For effective exercise, the seat should be at the proper
height. As you pedal, there should be a slight bend in
your knees when the pedals are in the lowest position.
To adjust the seat, first turn the seat knob counter-
clockwise several
Training Zone Display
Right LCD
Display
Left LCD
Display
turns. Next, pull the
Seat
Seat
knob, slide the seat
post up or down as
desired, and then
release the knob.
Post
Move the seat post
up or down slightly
to make sure that it
locks into place.
Knob
Then, turn the knob
clockwise to tighten it.
on, the displays and indicators will light for two
seconds. The console will then be ready for use.
HOW TO ADJUST THE PEDAL STRAPS
2. As you exercise, watch your progress with the train-
ing zone display and the two LCD displays.
To adjust the pedal
straps, first pull the
outer ends of the
Strap
The training zone display—As you exercise, the
training zone display will show the approximate
intensity level of your exercise. For example, if the
fourth indicator in the display is lit (refer to the
drawing above), the display shows that your intensi-
ty level is ideal for fat burning.
straps off the tabs on
the pedals. Adjust the
positions of the straps
and press the straps
back onto the tabs.
Tab
HOW TO ADJUST THE PEDALING RESISTANCE
The left LCD display—As you exercise, the left dis-
play will show the elapsed time and the distance
you have pedaled. The display will change from
one number to the other every seven seconds.
Arrows in the display will indicate which number is
currently shown.
To adjust the resis-
tance of the pedals
as you exercise, turn
the resistance knob
on the console. Turn
the knob clockwise to
increase the resis-
The right LCD display—As you exercise, the right
display will show the approximate numbers of calo-
ries and fat calories you have burned (see BURN-
ING FAT on page 8) and your current speed. The
display will change from one number to the next
every seven seconds. Arrows in the display will indi-
cate which number is currently shown.
Resistance Knob
tance or counter-
clockwise to
decrease the resistance.
BATTERY INSTALLATION
Before the console can be operated, two “AA” batteries
must be installed (see assembly step 6 on page 6).
3. To reset the LCD displays, press the on/reset button.
4. To turn off the power, simply wait for about four
minutes. The console has an “auto-off” feature.
If the pedals are not moved and the console
button is not pressed for four minutes, the
power will turn off automatically in order to
conserve the batteries.
HOW TO OPERATE THE CONSOLE
Note: If there is a thin sheet of clear plastic on the
face of the console, remove it.
1. To turn on the power, press the on/reset button or
simply begin pedaling. When the power is turned
7
CONDITIONING GUIDELINES
The following guidelines will help you to plan your
exercise program. Remember that proper nutrition
and adequate rest are essential for successful results.
Aerobic Exercise
If your goal is to strengthen your cardiovascular sys-
tem, your exercise must be “aerobic.” Aerobic exer-
cise is activity that requires large amounts of oxygen
for prolonged periods of time. This increases the
demand on the heart to pump blood to the muscles,
and on the lungs to oxygenate the blood. For aerobic
exercise, adjust the intensity of your exercise until
your heart rate is near the highest number in your
training zone.
WARNING:
Before beginning this
or any exercise program, consult your physi-
cian. This is especially important for persons
over the age of 35 or persons with pre-exist-
ing health problems.
HOW TO MEASURE YOUR HEART RATE
EXERCISE INTENSITY
To measure your
heart rate, stop exer-
cising and place two
fingers on your wrist
as shown. Take a
six-second heartbeat
count, and multiply
the result by 10 to
Whether your goal is to burn fat or to strengthen your
cardiovascular system, the key to achieving the
desired results is to exercise with the proper intensity.
The proper intensity level can be found by using your
heart rate as a guide. The chart below shows recom-
mended heart rates for fat burning, maximum fat
burning, and cardiovascular (aerobic) exercise.
find your heart rate.
For example, if your six-second heartbeat count is 14,
your heart rate is 140 beats per minute. (A six-second
count is used because your heart rate will drop rapidly
when you stop exercising.) Adjust the intensity of your
exercise until your heart rate is at the desired level.
WORKOUT GUIDELINES
Each workout should include the following three parts:
A warm-up, consisting of 5 to 10 minutes of stretching
and light exercise. A proper warm-up increases your
body temperature, heart rate, and circulation in prepa-
ration for exercise.
To find the proper heart rate for you, first find your age
at the bottom of the chart (ages are rounded off to the
nearest ten years). Next, find the three numbers above
your age; the three numbers are your “training zone.”
The lowest number is the recommended heart rate for
fat burning; the middle number is the recommended
heart rate for maximum fat burning; and the highest
number is the heart rate for aerobic exercise.
Training zone exercise, consisting of 20 to 30 min-
utes of exercising with your heart rate in your training
zone. (During the first few weeks of your exercise pro-
gram, do not keep your heart rate in your training
zone for longer than 20 minutes.)
Fat Burning
A cool-down, with 5 to 10 minutes of stretching. This
will increase the flexibility of your muscles and will
help to prevent post-exercise problems.
To burn fat effectively, you must exercise at a relative-
ly low intensity level for a sustained period of time.
During the first few minutes of exercise, your body
uses easily accessible carbohydrate calories for ener-
gy. Only after the first few minutes of exercise does
your body begin to use stored fat calories for energy.
If your goal is to burn fat, adjust the intensity of your
exercise until your heart rate is near the lowest num-
ber or the middle number in your training zone as you
exercise.
EXERCISE FREQUENCY
To maintain or improve your condition, plan three work-
outs each week, with at least one day of rest between
workouts. After a few months of regular exercise, you
may complete up to five workouts each week, if
desired. The key to success is make exercise a regu-
lar and enjoyable part of your everyday life.
8
MAINTENANCE AND TROUBLE-SHOOTING
Inspect and tighten all parts of the exercise cycle
regularly. Replace any worn parts immediately. The
exercise cycle can be cleaned with a soft, damp cloth.
Avoid spilling liquid on the console. Keep the console
out of direct sunlight or the display may be damaged.
Locate the Reed Switch (66). Turn the Left Crank Arm
(26) until the Magnet (44) is aligned with the Reed
Switch. Loosen, but do not remove, the M4 x 16mm
Screw (64). Slide the Reed Switch slightly closer to or
away from the Magnet. Retighten the Screw. Turn the
Crank for a moment. Repeat until the console displays
correct feedback. When the Reed Switch is correctly
adjusted, reattach the Left Side Shield and the Pedal.
TIGHTENING THE PEDALS
For the best performance, the pedals must be kept
properly tightened. Regularly tighten both pedals.
Front View
BATTERY REPLACEMENT
If the console does not function properly, the batteries
should be replaced. See assembly step 6 on page 6 for
instructions.
26
44
HOW TO ADJUST THE REED SWITCH
If the console does not display correct feedback, the
reed switch should be adjusted. In order to adjust the
reed switch, the Left Side Shield (9) must be removed.
Using an adjustable wrench, turn the Left Pedal (19)
clockwise and remove it from the Left Crank Arm (26).
64
66
HOW TO ADJUST THE DRIVE BELT
The exercise cycle features a precision belt that must
be kept properly adjusted. If the belt causes exces-
sive noise or slips as you pedal, the belt should be
checked. To do this, the left side shield must first be
removed. Refer to the instructions at the left and
remove the left side shield. Next, use an adjustable
wrench to turn the right pedal counterclockwise and
remove it. Remove the right side shield.
72
9
26
72
Press down on
the center of the
Drive Belt (33)
33
19
between the front
and rear pulleys.
There should be
from 1/4” to 1/2”
of vertical move-
64
77
72
ment in the cen-
ter of the Drive
Belt. If the Drive
Belt needs to be
adjusted, tighten
the M8 Nylon Locknut (74). When the Drive Belt is
properly adjusted, reattach the side shields and the
pedals.
74
Next, remove the two M4 x 16mm Screws (64), the
M4 x 6mm Screw (77), and the seven M4 x 38mm
Screws (72) from the Left Side Shield (9). Grip both
Side Shields at the top and gently pull them apart.
Make sure that the Left Crank Arm (26) is in the posi-
tion shown in the drawing above. Carefully slide the
Left Side Shield (9) forward off the Left Crank Arm
and remove it.
9
PART LIST—Model No. NTEX03990
R0601A
Key No. Qty.
Description
Key No. Qty.
Description
1
2
3
4
5
6
7
8
1
1
1
1
1
1
1
1
1
1
12
8
2
2
2
1
4
2
1
1
1
1
2
2
1
1
2
1
1
3
1
1
1
1
1
1
1
1
1
1
Frame
Upright
Handlebar
Console
Cable Clamp
Seat Post
Seat
Rear Stabilizer
Left Side Shield
Right Side Shield
M10 Lock Washer
M10 x 25mm Button Screw
Hub Cap
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
#
2
1
4
1
1
1
2
2
2
2
4
1
2
2
1
1
1
1
2
4
2
2
6
5
1
1
1
1
1
1
1
7
1
5
1
1
2
1
1
1
Idler Bearing
Idler Wheel
M6 Nut
Magnet
M10 Nylon Locknut
Resistance Knob
Handlebar Endcap
Flange Nut
Eye Bolt
“J” Bracket
M9.5 x 25mm Button Screw
Flywheel Axle
Flywheel Spacer
Flywheel Bearing
Flywheel
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Wheel
Wheel Hub
Wheel Axle
1/2” Push Nut
Wheel Washer
Left Pedal
Left Pedal Strap
Right Pedal Strap
Right Pedal
Crank Cap
“C” Magnet
Resistance Spring
“C” Magnet Bolt
“C” Magnet Spacer
M8 Split Washer
End Cap
Stabilizer Foot
Foot Screw
M4 x 16mm Screw
Stop Bolt
Reed Switch/Wire
Clamp
Post Cover
Seat Knob
Seat Post Spacer
Cover Flange
M4 x 38mm Screw
Extension Wire
M8 Nylon Locknut
Seat Post Bushing
M4 x 12mm Screw
M4 x 6mm Screw
Battery Cover
User’s Manual
Allen Wrench
Crank Bolt
Right Crank Arm
Left Crank Arm
Snap Ring
Crank Spacer
Crank Axle
Crank Bearing
Pulley
Hook
Drive Belt
Idler Bolt
Clutch Bearing
“J” Bolt
Idler Arm
Idler Nut
Idler Washer
Resistance Cable
#
#
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
10
EXPLODED DRAWING—Model No. NTEX03990
R0601A
11
HOW TO ORDER REPLACEMENT PARTS
To order replacement parts, call our Customer Service Department toll-free at 1-888-825-2588, Monday through
Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be prepared to give
the following information:
• The MODEL NUMBER of the product (NTEX03990)
• The NAME of the product (NordicTrack® TRL600 exercise cycle)
• The SERIAL NUMBER of the product (see the front cover of this manual)
• The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST on page 11 of this manual).
NordicTrack is a registered trademark of ICON Health & Fitness, Inc.
LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and
material, under normal use and service conditions, for a period of ninety (90) days from the date of pur-
chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim-
ited to replacing or repairing, at ICON's option, the product through one of its authorized service centers.
All repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not
extend to any product or damage to a product caused by or attributable to freight damage, abuse, mis-
use, improper or abnormal usage or repairs not provided by an ICON authorized service center, products
used for commercial or rental purposes, or products used as store display models. No other warranty
beyond that specifically set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con-
nection with the use or performance of the product or damages with respect to any economic loss, loss
of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci-
dental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above
limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813
Part No. 169553 R0601A
Printed in China © 2001 ICON Health & Fitness, Inc.
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